Manufacturing Process

Granular Activated Carbon Filter

To neutralize and remove dissolved chlorine, odor & taste, if any

Softener Filter

To remove salts of calcium and magnesium to make water free of hardness and finally conditioned for Reverse Osmosis (RO) system

At this stage, high pressure RO pump pushes filtered soft water to RO pressure vessels, within which RO membranes separate feed water into “permeate water” and “reject water”. Permeate water (RO water) is collected in the RO Water Holding Tank and reject water is discharged into the drain.

Softener Filter

To remove salts of calcium and magnesium to make water free of hardness and finally conditioned for Reverse Osmosis (RO) system.

At this stage, high pressure RO pump pushes filtered soft water to RO pressure vessels, within which RO membranes separate feed water into “permeate water” and “reject water”. Permeate water (RO water) is collected in the RO Water Holding Tank and reject water is discharged into the drain.

Ultra Violet (UV) Purification

To make drinking water free from pathogenic micro-organisms, it is treated with UV rays through our UV purification systems which is an anti-contamination system where the UV radiation kills and inactivates further growth of micro-organisms.

Mineral Dosing

The pH of permeate water usually ranges from 5.5 - 5.8. To enhance the pH of water, Mineral Dosing is performed. The pH of water is strictly maintained between 7.0 and 7.4 and to ensure that, pH value is strictly monitored and recorded in daily log sheet.

20 µm & 5 µm Cartridge Sediment Filters

The treated water then passes through 20 µm & 5 µm cartridge sediment filters for further removal of any suspended solids or particulates present in water.

Ozone Treatment

The treated water is stored in an Intermediate Tank from where the water passes through another UV Water Purifier and the resulting water then goes through Ozone Treatment.

Product Water

The water is finally ready to be filled in jars and is stored in the Product Water Storage Tank.

Stage Two

Then empty bottles are counted and a slip showing number of the jars returned is issued to delivery supervisor of Jar distributor.

Stage Three

The bottles are then arranged and the outside of the bottles are individually washed and cleaned manually thoroughly using detergent and water to remove any kind of dirt, mud or foreign object, and scraped if necessary

Stage Four

Cleaning the interior of the bottles using hot water combined with Sodium carbonate

Once the outside of the bottles are thoroughly washed & cleaned, the inside of the bottles are cleaned starting off with hot water mixed with Sodium carbonate. Sodium carbonate is used as a mild degreasing and cleaning agent.

Stage Five

Cleaning and disinfecting the interior of the jars using Hydrogen peroxide –

Stage Six

Cleaning and disinfecting the interior of the jars using Sodium Hypochlorite

In the previous steps , Stainless steel fountain type cleaners equipped with four nozzles, solenoid valves, push switches, timers, chemical solution holding tanks, etc. perform the inside cleaning job.

There are two machines (per stage) and each machine has four nozzles. Chemical solution for cleaning is periodically topped up when the level goes down and after sometime, it is drained and replenished with fresh charge.

Standard Operation Procedure (SOP) is clearly written and exhibited near the machines and is strictly followed by the operators.

Stage Seven

Lastly the jars are then sent to final stage of washing. In final washing jars' inside and outside area are washed, rinsed with hot product water (57 °C).

Product water means the water that has been processed to make water microbiologically safe and impart required value of TDS, pH etc.